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لوله های دیگ بخار 
لوله ی دیگ بخار وسیله ای ساده می باشد که میتواند به سرعت گرما را از نقطه ای به نقطه دیگر بدون نیاز به انرژی ورودی منتقل کند. لوله های دیگ بخار اغلب به عنوان “ابررسانای گرما” نامیده میشوند زیرا دارای ظرفیت انتقال حرارت فوق العاده و تقریباً بدون اتلاف حرارت هستند. لوله های آتشخوار اختراع جدیدی نیستند. لوله های دیگ بخار اولیه، که در اوایل قرن حاضر توسعه یافتند، از لولههای فلزی توخالی ساخته می‌شدند که در دو انتها مهروموم و وکیوم می‌شدند و با مقدار کمی مایع قابل تبخیر شارژ می‌شدند. آنها دارای یک بخش فتیله مانند در مرکز برای انتقال مایع از یک سر لوله دیگبخار به سر دیگر میباشند. لوله دیگبخار توخالی با تکیه بر انرژی جذب شده و آزاد شده از تغییر فاز سیال، گرما را با سرعت بسیار بالایی منتقل میکند. گرمای اعمال شده به یک انتهای لوله بلافاصله سیال داخل آن را تبخیر میکند. سپس این بخار به انتهای دیگر لول یعنی انتهای سردتر لوله میرود و دوباره به شکل مایع متراکم میشود و گرمای جذب شده در طول تبخیر را آزاد میکند. لوله ی دیگ بخار میتواند هزاران بار سریعتر از یک میله مسی جامد گرما را انتقال دهد. این چرخه تبخیر، مایع شدن و انتقال سیال بسیار سریع و پیوسته اتفاق میافتد. این سیستم نه به برق و نه به تعمیر و نگهداری نیاز دارد، هزینه عملیاتی ندارد و میتواند برای مدت زمان طولانی کار کند.
شماتیکی ساده از ساختار لوله دیگ بخار
لوله دیگ بخار یک استوانه توخالی است که با مایع قابل تبخیر پر شده است:
- حرارت در بخش تبخیر جذب می شود.
- مایع به فاز بخار تبدیل می شود.
- حرارت از قسمت بالایی لوله به محیط منتشر می شود و بخار به فاز مایع متراکم می شود.
- مایع با نیروی جاذبه یا مویینگی به قسمت تبخیر باز میگردد.
انواع لوله های دیگ بخار
لوله های فولادی دیگبخار شامل لوله دیگ بخار فشار متوسط و لوله دیگ بخار فشار بالا است. این لوله ها اغلب با روش های بدون درز تولید میشوند، چون لوله فولادی جوش داده شده در کاربردهای موردنظر قابل استفاده نیستند.
برمبنای دمای کاربرد میتوان از لوله های دیگبخار فشار متوسط یا فشار بالا استفاده نمود:
- دمای عملکرد لولههای دیگبخار معمولا کمتر از 450 درجه سانتیگراد است که در این موارد از لوله دیگبخار فشار متوسط استفاده میشود. لوله های دیگبخار فشار متوسط عمدتاً با فرآیند نورد گرم یا فرآیند کشش سرد ساخته میشوند.
- لوله های دیگبخار فشار بالا اغلب در شرایط دما و فشار بالا استفاده میشوند. بخار و گاز خارج شده از دودکش به دلیل دمای بالا باعث اکسیداسیون و خوردگی در لولهها میشود. به همین دلیل لوله دیگبخار فشار بالا مورد نیاز است که دارای استحکام و دوام بالا، مقاومت در برابر خوردگی و اکسیداسیون و پایداری بافتی خوبی میباشد.
روش ساخت لوله های دیگبخار
ساخت هر دو نوع لوله های دیگ بخار فشار متوسط و فشار بالا در مراحل ابتدائی یکسان میباشد و شامل مراحل ضروری ابتدائی می باشد از جمله:
- کشیدگی لوله ها
- روشنسازی سطح
- نورد گرم
- کشش سرد
- انبساط حرارتی
با این حال، لوله های دیگ بخار فشار بالا برای بهبود مقاومت در برابر خوردگی، چقرمگی و سختی بیشتر در مقایسه با لولههای دیگبخار معمولی (لولههای دیگبخار فشار متوسط) باید مراحل پردازش بیشتری را طی کنند که در ذیل به آن اشاره شده است:
- تیمار حرارتی: شامل گرمکردن و خنککردن لوله دیگبخار فشار بالا است که منجر به بهبود چقرمگی، سختی و مقاومت در برابر سایش میشود.
- خاموش سازی یا کوئنچینگ: برای افزایش سختی لوله های دیگ بخار فشار قوی انجام میشود زیرا لوله ها باید با تغییرات سریع دمای سطح سازگار شوند. لولهها به طور یکنواخت تا دمای مناسب گرم میشوند و سپس برای خنکشدن فوری به سرعت در آب یا روغن غوطهور میشوند. سپس در هوا یا در منطقه انجماد سرد میشود.
- بازپخت یا برگشتدادن یا تمپرکردن: لوله دیگبخار فشار قوی پس از سختشدن شکننده میشود. و استرس ناشی از کوئنچ میتواند لوله دیگبخار فشار قوی را دچار ضربه و شکستگی کند. برای از بین بردن شکنندگی میتوان از روش تمپرکردن استفاده کرد. اگرچه سختی لوله دیگبخار فشار قوی کمتر کاهش مییابد، اما میتوان چقرمگی آن را برای کاهش شکنندگی افزایش داد.
- تابکاری یا آنیلینگ: روشی برای از بین بردن تنش داخلی لوله دیگبخار فشار قوی است. روش آنیلینگ به این صورت است که قطعات فولادی باید تا دمای بحرانی گرم شوند، سپس در خاکستر خشک، آهک، آزبست قرار داده شوند و در نهایت اجازه داده شود تا به آرامی خنک شوند.
ویژگی ها و مزایای لوله های دیگ بخار
لوله های دیگ بخار دارای ویژگیهای کاربردی بسیاری میباشند که در ذیل به تعدادی از آنها اشاره شدهاست:
- انتقال حرارت: لوله های دیگبخار انتقال حرارت از گازهای احتراقی را به آب موجود در دیگبخار تسهیل میکنند و امکان تولید بخار برای کاربردهای مختلف را فراهم میکنند.
- تولید بخار با فشار بالا: لولههای دیگبخار برای تحمل فشار و دمای بالا طراحی شدهاند که برای تولید بخار با فشار بالا که در تولید برق و سایر صنایع مورد نیاز است، بسیار حائض اهمیت است.
- مقاومت در برابر خوردگی: لولههای دیگبخار معمولاً از موادی ساخته میشوند که میتوانند در برابر محیط‌های شیمیایی خشن مقاومت کنند و برای استفاده در صنایع شیمیایی و پتروشیمی ایدهآل هستند.
- دوام: لولههای دیگبخار از موادی ساخته شدهاند که میتوانند دماها و فشارهای بالا را برای مدت زمان طولانی تحمل کنند و عملکرد طولانیمدت را تضمین کنند.
- کاهش تعمیر و نگهداری: لولههای دیگبخار نیاز به حداقل تعمیر و نگهداری دارند که باعث کاهش زمان خرابی و هزینههای کلی تعمیر و نگهداری میشود.
- انتقال انرژی کارآمد: لولههای دیگبخار برای به حداکثر رساندن راندمان انتقال حرارت، کاهش مصرف انرژی و هزینههای عملیاتی طراحی شدهاند.
- طراحی فشرده: لولههای دیگبخار را میتوان به گونه‌ای طراحی کرد که در فضاهای تنگ قرار بگیرند که آنها را برای استفاده در کاربردهای صنعتی با فضای محدود ایدهآل میکند.
- تطبیق پذیری: لولههای دیگبخار را میتوان در طیف وسیعی از کاربردها از جمله دیگبخار، مبدلهای حرارتی و کندانسورها استفاده کرد.
- عملکرد قابلاعتماد: لولههای دیگبخار برای مطابقت با استانداردهای سختگیرانه صنعتی، طراحی و آزمایش شده اند و برای این منظور از عملکرد قابل اعتماد و سازگار آنها اطمینان حاصل می کنند.
- سفارشی سازی: لولههای دیگبخار را میتوان برای برآورده کردن نیازهای خاص از جمله اندازه، شکل و نوع مواد به کار رفته در آن سفارشی کرد که آنها را برای طیف گستردهای از کاربردها ایدهآل میسازد.
کاربردهای لوله های دیگ بخار
لوله های دیگبخار میتوانند در صنایع مختلف مورد استفاده قرار بگیرند از جمله:
- تولید انرژی
- نیروگاههای برق
- دیگهای بخار
- صنعت پتروشیمی
اما به طورکلی کاربرد لولههای دیگبخار فشار متوسط و فشار بالا متفاوت است. لولههای دیگ بخار فشار قوی نسبت به لولههای دیگبخار فشار متوسط مقاومت و دوام بیشتری در برابر خوردگی دارند. آنها برای کاربردهای با دما و فشار بالا استفاده میشوند که در آن لولهها در معرض خطر اکسیدشدن با بخار و سیال خورنده هستند. به همیندلیل لولههای دیگبخار فشار قوی میتوانند در صنایع شیمیایی، تولید برق، صنایع پتروشیمی، لولههای سوپرهیترها، لولههای بخار اصلی مورد استفاده قراربگیرند.
لوله های دیگ بخار فشار متوسط برای سیستمهای دیگبخار در ساختمانهای صنعتی و شهری، از جمله دیگهای آبگرم و دیگهای بخار مناسب هستند. این لولهها سطح فشار متعادل و مقرون به صرفه‌ای را ارائه میکنند که نیازهای زندگی روزمره را برآورده میکند.
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